{"id":3364,"date":"2025-02-04T13:10:40","date_gmt":"2025-02-04T12:10:40","guid":{"rendered":"https:\/\/neujkf.pl\/case-study-sawdust-loading-system-for-brw\/"},"modified":"2026-02-09T12:15:02","modified_gmt":"2026-02-09T11:15:02","slug":"case-study-sawdust-loading-system-for-brw","status":"publish","type":"post","link":"https:\/\/neujkf.pl\/en\/case-study-sawdust-loading-system-for-brw\/","title":{"rendered":"Case Study: sawdust loading system for BRW"},"content":{"rendered":"    <div class=\"element simpletext-container padding-top-120 padding-bottom-100 jkf-container\">\n                <div>\n                                        <p class=\"simpletext-text jkf-contain simpletext-text-size-32 simpletext-text-weight-400\"><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Industry:<\/span> Furniture manufacturing<\/span>\r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Project objective:<\/span> Implementation of an automated sawdust loading system at a truck loading station<\/span><\/p>\n                                <\/div>\n    <\/div>\n\n            <script>\n            if (!$('body').data(\"simple-text-init\")) {\n                const body = $(\"body\");\n                body.data(\"simple-text-init\", \"true\");\n\n                body.on('click', \".simpletext-hidden-text-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    container.find(\".simpletext-hidden-text-content, .simpletext-hidden-text-hide-button\").removeClass(\"jkf-hidden\");\n                    $(this).addClass(\"jkf-hidden\");\n                })\n\n                body.on('click', \".simpletext-hidden-text-hide-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    container.find(\".simpletext-hidden-text-content\").addClass(\"jkf-hidden\");\n                    container.find(\".simpletext-hidden-text-button\").removeClass(\"jkf-hidden\");\n                    $(this).addClass(\"jkf-hidden\");\n                })\n            }\n        <\/script>\n        <div class=\"element simpletext-container padding-top-0 padding-bottom-140 jkf-container\">\n                <div>\n                                        <p class=\"simpletext-text jkf-contain simpletext-text-size- simpletext-text-weight-\">NEU-JKF has completed a complex project for BRW, one of the leaders in the furniture industry. The investment included the implementation of a modern sawdust loading system, based on our advanced TLS (Truck Loading System) \r<br \/>\r<br \/><b>Key assumptions of the project<\/b>\r<br \/>\r<br \/>Our main goal was to provide a fully automated system that guarantees: \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Operational safety<\/span> &#8211; thanks to a built-in trailer grounding module that eliminates the risk of electrostatic discharge in hazardous areas. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Efficiency of the loading process<\/span> &#8211; handling up to 8 tons of sawdust per hour with minimal operator involvement.  <\/p>\n                                <\/div>\n    <\/div>\n\n            <script>\n            if 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                  <\/div>\n\n            <script>\n                if (!$('body').data(\"picture-gallery-init\")) {\n                    const body = $(\"body\");\n                    body.data(\"picture-gallery-init\", \"true\");\n\n                    body.on('click', '.picturegallery-image-lightbox', function () {\n                        $(`.picturegallery-lightbox-container[data-lightbox-id=${$(this).data(\"lightbox-id\")}]`).removeClass(\"jkf-hidden\");\n                        $(`.picturegallery-lightbox-image[data-index='${$(this).data('index')}'][data-lightbox-id=${$(this).data(\"lightbox-id\")}]`).removeClass(\"jkf-hidden\");\n                    });\n\n                    body.on('click', '.picturegallery-lightbox-background', function () {\n                        $(\".picturegallery-lightbox-container\").addClass(\"jkf-hidden\");\n                        $(`.picturegallery-lightbox-image`).addClass(\"jkf-hidden\");\n                    });\n\n                    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      <div class=\"element simpletext-container padding-top-0 padding-bottom-140 jkf-container\">\n                <div>\n                                            \n                <p class='simpletext-header jkf-contain simpletext-header-blue'>\n                    Scope of implementation:\n                <\/p>\n                                                        <p class=\"simpletext-text jkf-contain simpletext-text-size- simpletext-text-weight-\"><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Removal<\/span> of an existing conveyor from under one of the silos. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Installation<\/span> of a new EX version scraper conveyor (redler) for transporting sawdust.\r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Installation<\/span> of a loading station with a hydraulic system for lifting and lowering onto a truck trailer. <span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Connection<\/span> of automation, motors and performance testing of the entire system.  <\/p>\n                                <\/div>\n    <\/div>\n\n            <script>\n            if (!$('body').data(\"simple-text-init\")) {\n                const body = $(\"body\");\n                body.data(\"simple-text-init\", \"true\");\n\n                body.on('click', \".simpletext-hidden-text-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    container.find(\".simpletext-hidden-text-content, .simpletext-hidden-text-hide-button\").removeClass(\"jkf-hidden\");\n                    $(this).addClass(\"jkf-hidden\");\n                })\n\n                body.on('click', \".simpletext-hidden-text-hide-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    container.find(\".simpletext-hidden-text-content\").addClass(\"jkf-hidden\");\n                    container.find(\".simpletext-hidden-text-button\").removeClass(\"jkf-hidden\");\n                    $(this).addClass(\"jkf-hidden\");\n                })\n            }\n        <\/script>\n        <div class=\"element simpletext-container padding-top-0 padding-bottom-140 jkf-container\">\n                <div>\n                                            \n                <p class='simpletext-header jkf-contain simpletext-header-blue'>\n                    Key components of the installation:\n                <\/p>\n                                                        <p class=\"simpletext-text jkf-contain simpletext-text-size- simpletext-text-weight-\"><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>1. Target valve<\/span> JK-75 S ATEX compliant for smooth material metering. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>2. Dedicated components<\/span> and fittings for precise connection of the conveying system. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>3. Scraper conveyor<\/span> in EX version (redler) with ATEX membranes and explosion decoupling module, transporting sawdust from under two silos to the loading station. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>4. Hydraulic system<\/span> for safe loading of sawdust onto a truck trailer. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>5. Grounding module<\/span> of the tira trailer, which monitors the safe grounding and prevents the start of operation in case of failure to secure.<\/p>\n                                <\/div>\n    <\/div>\n\n            <script>\n            if (!$('body').data(\"simple-text-init\")) {\n                const body = $(\"body\");\n                body.data(\"simple-text-init\", \"true\");\n\n                body.on('click', \".simpletext-hidden-text-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    container.find(\".simpletext-hidden-text-content, .simpletext-hidden-text-hide-button\").removeClass(\"jkf-hidden\");\n                    $(this).addClass(\"jkf-hidden\");\n                })\n\n                body.on('click', \".simpletext-hidden-text-hide-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    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$(`.picturegallery-lightbox-image[data-lightbox-id=${$(this).data(\"lightbox-id\")}]`).length;\n                        currentIndex += parseInt($(this).data('direction'));\n\n                        if (currentIndex <= 0) {\n                            currentIndex = maxIndex;\n                        }\n\n                        if (currentIndex > maxIndex) {\n                            currentIndex = 1;\n                        }\n\n                        $(`.picturegallery-lightbox-image`).addClass(\"jkf-hidden\");\n                        $(`.picturegallery-lightbox-image[data-index='${currentIndex}'][data-lightbox-id=${$(this).data(\"lightbox-id\")}]`).removeClass(\"jkf-hidden\");\n                    })\n                }\n            <\/script>\n                <div class=\"element simpletext-container padding-top-0 padding-bottom-140 jkf-container\">\n                <div>\n                                            \n                <p class='simpletext-header jkf-contain simpletext-header-blue'>\n                    Benefits of implementing TLS\n                <\/p>\n                                                        <p class=\"simpletext-text jkf-contain simpletext-text-size- simpletext-text-weight-\"><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Enhanced safety:<\/span> ATEX-compliant installation to protect against the risk of explosion and electrostatic discharge. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Operational efficiency:<\/span> Ability to load a 90 m\u00b3 trailer in less than an hour.\r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Flexibility and convenience:<\/span> Full process automation with manual control option for service. \r<br \/><span class='simpletext-text-hightlight-line'><span class='simpletext-text-hightlight simpletext-text-highlight-color-blue simpletext-text-highlight-size-normal'>Environmental protection:<\/span> Precise bulk material management minimizes losses and impact on the environment.  \r<br \/>\r<br \/><b>Summary<\/b>\r<br \/>\r<br \/>The realization for BRW is an example of NEU-JKF&#8217;s innovative approach to the problem of transporting and loading bulk materials in demanding industrial environments. Thanks to precise design and advanced technologies, we increased the safety, efficiency and reliability of our client&#8217;s production processes.\r<br \/>We invite you to cooperate with us &#8211; discover how we can optimize your company&#8217;s processes. <\/p>\n                                <\/div>\n    <\/div>\n\n            <script>\n            if (!$('body').data(\"simple-text-init\")) {\n                const body = $(\"body\");\n                body.data(\"simple-text-init\", \"true\");\n\n                body.on('click', \".simpletext-hidden-text-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    container.find(\".simpletext-hidden-text-content, .simpletext-hidden-text-hide-button\").removeClass(\"jkf-hidden\");\n                    $(this).addClass(\"jkf-hidden\");\n                })\n\n                body.on('click', \".simpletext-hidden-text-hide-button\", function () {\n                    const container = $(this).closest(\".simpletext-container\");\n                    container.find(\".simpletext-hidden-text-content\").addClass(\"jkf-hidden\");\n                    container.find(\".simpletext-hidden-text-button\").removeClass(\"jkf-hidden\");\n                    $(this).addClass(\"jkf-hidden\");\n                })\n            }\n        <\/script>\n        <div class=\"element simplebutton-container padding-top-0 padding-bottom-160 jkf-container\">\n        <a class=\"jkf-button simplebutton-button-style-blue \"\n   href=\"\/kontakt\/\"    >\n    GO TO CONTACT            <img decoding=\"async\" class=\"jkf-button-icon\"\n             src=\"https:\/\/neujkf.pl\/wp-content\/themes\/jkf\/public\/icon\/arrow-next.svg\"\n             alt=\"Arrow Icon\"\/>\n    <\/a>\n    <\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":2257,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[7],"tags":[],"class_list":["post-3364","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"_links":{"self":[{"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/posts\/3364","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/comments?post=3364"}],"version-history":[{"count":6,"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/posts\/3364\/revisions"}],"predecessor-version":[{"id":4902,"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/posts\/3364\/revisions\/4902"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/media\/2257"}],"wp:attachment":[{"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/media?parent=3364"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/categories?post=3364"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/neujkf.pl\/en\/wp-json\/wp\/v2\/tags?post=3364"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}