NESS
Intelligent Control of the Dust Extraction Units
NESS monitors the production process and adjusts the operation of the dust extraction system, ensuring optimal airflow with minimal energy consumption. This increases productivity and reduces costs. The system automatically adjusts fan operation based on pressure sensor readings and machine information, adjusting parameters to changing production scenarios. NESS operation is fully automated and requires no additional maintenance.
Monitoring and Regulation
The system provides easy monitoring and adjustment via a touch screen or remotely via the Internet. This allows for quick response to changes and online technical support. NESS collects process data, enabling tracking of machine performance and energy consumption to optimize processes and increase productivity. It enables real-time monitoring, visualization and tracking of performance, effectively managing energy consumption and production.
Flexibility and Adaptation
NESS can be implemented as a system for integration into existing installations or as part of a complete new dust extraction system. It allows the connection of an unlimited number of machines and filtration units, maximizing savings and customization for a variety of needs.
Energy Saving Concepts
NEU-JKF offers not only an energy consumption control system, but also energy saving concepts, taking into account the replacement of dedusting equipment, leading to additional benefits.
Support in Modernization
With our experience in energy optimization of dust extraction systems, we offer a preliminary study of the current system and advice on upgrades to achieve maximum energy savings in the shortest possible payback time.
Why is it worth it?
NESS is a guarantee of optimized production processes, resulting in increased productivity and significant savings. By choosing NESS, you are investing in innovation that brings tangible benefits to your plant. With advanced energy-saving features, NESS contributes to a more sustainable and greener industrial operation.
Significant Energy Savings
NESS reduces energy consumption by up to 80%, compared to traditional dust extraction systems, resulting in significant cost reductions, adapting to actual production needs.
Reduced Maintenance Requirements
Reduced airflow means less frequent cleaning of filter bags and less wear and tear on the system, which extends component life and reduces maintenance costs.
New Functionality – Dynamic Priority Assignment.
The NESS system has been enhanced with a new function for dynamic assignment of dust extraction priorities in real time. This mechanism is based on a data analysis algorithm that monitors plant parameters, in particular pressure deviations at collection points. Based on current data, the system automatically assigns higher priority to those areas where pressure values deviate the most from the established reference values. The baseline priorities are established during the initial setup by NEU-JKF engineers, and the system then adjusts the handling of individual plant points independently. In this way, dust extraction management is carried out continuously, autonomously and adapted to actual operating conditions.
Gain:
Reduce electricity consumption
Longer life of the filter bags
Process optimization
Reduction of noise levels
Lower building heating costs
Increase control over the production process
Opportunity to reduce investment costs
Eco-friendly solutions and sustainable production
Features
⦁ touchscreen 23.8″
⦁ menus in languages: PL, EN, + 7 others
⦁ control system based on SIEMENS logic controller
⦁ remote access
⦁ the possibility of simultaneous connection of multiple machines, ensuring uninterrupted and efficient operation of the entire plant, regardless of the scale of the production process
⦁ efficient operation of multiple dust collection systems simultaneously
⦁ intuitive user interface for easy navigation and access to key information
⦁ customized interface
⦁ the system retains historical data to analyze savings and the production process (machine operation)
⦁ error monitoring and alerts
